I-TGK10 yochungechunge lwe-CNC skiving & rolling machine ithuluzi lamukela indlela yokucubungula yesiqeshana sokusebenza esingashintshi kanye nokuphakelayo okujikelezayo kwethuluzi.Ithuluzi lomshini lingabona ukucutshungulwa okuyisicefe, ukuklwebha kanye nokugingqika kwezimbobo zangaphakathi zezinto zokusebenza, indlela yokucubungula ilula, futhi imikhiqizo ecutshungulwayo inemba eliphezulu.Izinzuzo eziyinhloko zaleli thuluzi lomshini ukucubungula okuphezulu, ukusebenza okuzinzile, futhi ukusebenza kahle izikhathi ezingu-5 kuya kwezingu-10 zemishini yendabuko ejulile yokubhoboza umgodi kanye nemishini yokucija;izinga lokulawula okuhlakaniphile liphezulu, futhi ukulawulwa kwedijithali nokuqapha umyalo ngamunye wesenzo wethuluzi lomshini kulula futhi kulula.kulula ukusebenza.
NO | Izinto | Incazelo |
1 | Icubungula Ibanga Lobubanzi Bangaphakathi | Φ35-100mm |
2 | Icubungula Ibanga Lokujula | 1000mm-12000m |
3 | Ububanzi Bendlela Yomshini | 500mm |
4 | Spindle Center Ukuphakama | 350mm |
5 | Isivinini Sophiko, Amabanga | 5-1200rpm, 4 amagiya, stepless |
6 | I-Main Motor | 45KW, AC servo motor |
7 | Ibanga Lesivinini Sokudla | 5-3000mm/min (engenasinyathelo) |
8 | Isivinini Esihamba Ngokushesha Inqola | 6000mm/min |
9 | I-Fixture Clamping Range | Φ40-150mm |
10 | Injini yokuphakela | 40N.m (Siemens AC servo motor) |
11 | Coolant System Motors | N=7.5kw 11kw 15kw |
13 | Ingcindezi Elinganiselwe Yesistimu Epholile | 2.5MPa |
14 | Ukugeleza Kwesistimu Yokupholisa | 237L/min, 201L/min,153L/min (3 amasethi) |
15 | I-Hydraulic System rated Pressure | 7 MPa |
16 | Ingcindezi Yomoya | ≥0.4MPa |
17 | Uhlelo Lokulawula: | I-Siemens 828D |
18 | Ukunikezwa kwamandla kagesi | 380V.50HZ, 3 Isigaba (Enza ngendlela oyifisayo) |
19 | Isilinganiso somshini | L*2400*2100*( L*W*H) |
1. Umbhede Womshini
Umbhede wamukela isakhiwo sesitimela esiyisicaba esingunxande esiphindwe kabili, kanti ububanzi besitimela esiwumhlahlandlela bungu-500mm.Umzimba wombhede uyingxenye eyisisekelo yethuluzi lomshini, futhi ukuqina kwawo kuthinta ngokuqondile ukusebenza kokusebenza kanye nokunemba kokusebenza kwalo lonke ithuluzi lomshini.
2. Ibhokisi le-Boring Rod Drive
Ibhokisi lebha eliyisicefe liyisakhiwo sokusakaza esibalulekile futhi lifakwe kuthreyi yokuphakelayo.Ukukhethwa kwejubane elijikelezayo kunganqunywa ngokusho kwezinto ezifana nempahla yokusebenza, ubulukhuni, ithuluzi lokusika kanye nesimo sokuphulwa kwe-chip.Ngokuya ngesivinini esihlukile, singasethwa ngohlelo lwesistimu yokulawula izinombolo, futhi ama-spindle bearings angeniswa evela e-Japan njenge-NSK.Umsebenzi oyinhloko webhokisi lebha eliyisicefe ukushayela ithuluzi ukuze lijikeleze
3. I-Oil Feeder & Oil Collector System
Isamukeli samafutha sitholakala phakathi nethuluzi lomshini.Imisebenzi esemqoka yengxenye yokwamukela uwoyela yilena: 1. Faka isibandisi kucezu lokusebenza.2. Indawo engaphambili ye-oiler ifakwe umkhono womhlahlandlela wamathuluzi epuleti eliphezulu le-workpiece, engakwazi ukubona umhlahlandlela womnyango ngesikhathi sokucubungula i-scraper.Idivayisi yokubuyisela uwoyela itholakala ekugcineni kwesobunxele kwethuluzi lomshini, elinganyakaza futhi lilungiswe eduze kwesiqondiso se-axial yombhede.Imisebenzi eyinhloko yedivayisi yokubuyisela uwoyela yilezi: Ingxenye engezansi yomzimba wokubuyisela uwoyela ixhunywe nenduku ye-screw emise okwe-T phakathi nombhede, futhi ukunyakaza kwe-axial kuqaphela ukumiswa kwangaphambili kwe-workpiece ngesikhathi sokucubungula;ifakwe idivayisi ye-servo motor jacking (ngoba i-jacking isebenzisa i-servo ethuthuke kakhulu I-motor jacking ithatha indawo ye-hydraulic jacking method, ukuze ukulungiswa kwamandla okugijima kubone ngempela ukulawula kwedijithali. Ubukhulu bodonga kanye nobubanzi bomsebenzi wokusebenza kuhlukile , futhi amabutho ahlukene okugqekeza akhethwa ukuze kuvinjelwe ukuwohloka kwe-nozzle ngezinga elikhulu kakhulu.)
4. Uhlelo lokuphakela ngomshini
I-Taiwan Shangyin i-screw screw yebhola enembayo ephezulu ifakwe phakathi nengxenye yangemuva ye-groove yomzimba wethuluzi lomshini, futhi kunebhokisi lokuphakelayo ekugcineni, elishayelwa yi-5.5KW AC servo motor, ukubona ukuphakelwa kwe- ithuluzi ngephalethi yokuphakelayo (ibhokisi lebha eliyisicefe).Ijubane lokuphakelayo lingashintshwa ngokunganaki, futhi ithuluzi lingahoxiswa ngokushesha.Ingxenye engaphambili ye-groove yomzimba wombhede womshini ifakwe isikulufu esimise okwe-T kanye nebhokisi lokuphakelayo, elisetshenziselwa ukondla idivayisi yokubuyisela uwoyela, ukulungisa indawo yokusebenza kanye nokubopha.Lonke uhlelo lokuphakelayo lunezinzuzo zokunemba okuphezulu, ukuqina okuhle, ukunyakaza okushelelayo, nokugcina ukunemba okuhle.
5. Uhlelo Lokusekela Ibha Eliyisicefe
Umkhono osekelayo webha eyisicefe ugxilwe emzimbeni wabakaki ngezikulufo, futhi uthathelwa indawo kanye nebha eyisicefe, elula futhi esheshayo esikhundleni semigoqo ehlukahlukene eyisicefe.Idlala kakhulu indima yokusekela ibha eyisicefe, ilawule indlela enyakazayo yebha eyisicefe, futhi ibambe ukudlidliza kwebha eyisicefe.Umkhono wosekelo wangaphakathi onokusebenza okujikajikayo
6. I-Workpiece Fixture Support System
Ifakwe amasethi amabili amabhlogo amise okwe-V ukusekela ucezu lokusebenza.Isikulufu nokuphakamisa amantongomane kungalungiswa ngokuzenzakalelayo ngokuya ngamadayimitha ahlukene wocezu lokusebenza.Ngokuyinhloko idlala indima yomthwalo we-workpiece kanye nokulungiswa, kanye nokuma kwembobo eyisicefe.
7. IHydraulic System
Ithuluzi lomshini lifakwe uhlelo olukhethekile lwe-hydraulic, olusetshenziselwa ukulawula ukunwetshwa nokufinyezwa kwethuluzi le-hydraulic kanye nokuguquguquka okuzenzakalelayo kwe-hydraulic kwebhokisi le-bar eyisicefe ukuqedela uhlelo lokulawula lwesenzo sokugoqa.Ingcindezi elinganiselwe ingu-7Mpa.Izingxenye eziyinhloko yimikhiqizo yochungechunge locwaningo lwamafutha angaphandle.
8. Uhlelo Lokuhlunga Okupholisayo
Ukukhishwa kwe-chip yokupholisa kanye nesistimu yokuhlunga: ikakhulukazi etholakala ngemuva kwethuluzi lomshini, ngemva kokuhlunga ngomshini wokukhipha i-chip othomathikhi we-chain plate (isihlungi esimahhadla)→isihlungi sikawoyela esisezingeni lokuqala→isihlungi sikawoyela sezinga lesibili kanye nokuhlunga kwelesithathu ngemva kokuthungwa kanye ukuhlunga.
9.Isistimu kagesi
Iqukethe ibhokisi lokulawula eliyinhloko, ibhokisi lokusebenza, ibhokisi letheminali kanye nezintambo.Izingxenye zikagesi eziyinhloko yi-Schneider brand.Okwebhokisi lokulawula likagesi (ukupholisa umoya we-air conditioning).Ingxenye enkulu yezintambo isebenzisa isakhiwo sepulaki yendiza.Izintambo zisebenzisa izinga likazwelonke, futhi izintambo zamanje ezibuthakathaka zisebenzisa izintambo ezivikelekile.I-wiring ihlelwe ngokuhambisana ngokuqinile nokuhlukaniswa kukagesi okuqinile nokubuthakathaka.
NO | Izinto | Amabhrendi | NO | Izinto | Amabhrendi |
1 | Umzimba wensimbi womshini | Uzenzele | 2 | Boring bar drive box | Uzenzele |
3 | Iphaneli yokusekela | Uzenzele | 4 | I-spindle bear | Japan NSK |
5 | Amanye amabhere | Imikhiqizo emihle | 6 | Isikulufu sebhola | I-brand yaseTaiwan |
7 | Izakhi zikagesi eziyinhloko | schneider noma siemens | 8 | I-spindle motor | China brand |
9 | Okuphakelayo servo motor | Siemens | 10 | Okuphakelayo umshayeli we-servo | Siemens |
11 | Uhlelo lwe-CNC | Siemens | 12 | Izakhi zomoya | Japan SMC |
10.CNC Control System
Ithuluzi lomshini lifakwe uhlelo lwe-SIMENS828D CNC, futhi ingcindezi epholile iboniswa ngamathuluzi.I-feed motor iyinjini ye-servo, futhi i-boring bar box motor ingenisiwe.Okuphakelayo mathupha, umsebenzi wokuzihlola.Isibonisi Sesimo, Imisebenzi Ehlukahlukene njengesibonisi sendawo yamanje, isibonisi sohlelo, isibonisi sokusetha ipharamitha, isibonisi se-alamu, ukuguqulwa kwesibonisi ngezilimi eziningi, njll.