I-TGK 36 Imbobo Ejulile CNC Umshini Othuthukisiwe Wokubhora Nokugaya
Umshini Uhlamvu
I-TGK25 yochungechunge lwe-CNC skiving & rolling machine ithuluzi lamukela indlela yokucubungula yesiqeshana sokusebenza esingashintshi kanye nokuphakelayo okujikelezayo kwethuluzi.Ithuluzi lomshini lingabona ukucutshungulwa okuyisicefe, ukuklwebha kanye nokugingqika kwezimbobo zangaphakathi zezinto zokusebenza, indlela yokucubungula ilula, futhi imikhiqizo ecutshungulwayo inemba eliphezulu.Izinzuzo eziyinhloko zaleli thuluzi lomshini ukucubungula okuphezulu, ukusebenza okuzinzile, futhi ukusebenza kahle izikhathi ezingu-5 kuya kwezingu-10 zemishini yendabuko ejulile yokubhoboza umgodi kanye nemishini yokucija;izinga lokulawula okuhlakaniphile liphezulu, futhi ukulawulwa kwedijithali nokuqapha umyalo ngamunye wesenzo wethuluzi lomshini kulula futhi kulula.kulula ukusebenza.
Amathuluzi emishini yochungechunge lwe-TGK25 afakwe uhlelo lokulawula izinombolo lwe-Siemens 828D;ibhokisi lokuphotha lishayelwa yi-AC servo motor enokulawulwa kwesivinini esingenasinyathelo, futhi i-spindle bear ithatha ama-bearings anemba aphezulu ngokunemba okuphezulu kokujikeleza.Ibhokisi lokuphakelayo lamukela i-AC servo motor enomthethonqubo wejubane ongenasinyathelo;ifakwe isikulufu sebhola esinembe kakhulu ukuze sibone ukunemba okuphezulu nokuphakelayo okuzinzile kwebhokisi lokuphotha.I-CNC scraping and rolling machine ifakwe ithuluzi elisebenza kahle kakhulu lokunwebeka kanye ne-contraction scraping and rolling, ithuluzi elikhethekile lokuhoxisa ithuluzi le-pneumatic kanye ne-hydraulic, i-workpiece ilungisiwe, futhi i-chamfering yangaphandle yezingxenye ezimbili zesilinda isetshenziswa njenge isisekelo sokuma.Imbobo engaphakathi igcwaliswa ngokucutshungulwa okuyisicefe, ukukhuhla kanye nokugingqa ngesikhathi esisodwa.Imishini akufanele ifaneleke kuphela ukusetshenziswa kwekhanda le-ECOROOL hydraulic scraping, kodwa futhi ifanele ukusetshenziswa kwekhanda le-pneumatic scraping.Le phrojekthi iphrojekthi ye-turnkey.Le mishini ifaneleka ngokukhethekile ukucutshungulwa kwenqwaba yamasilinda ahlukahlukene we-hydraulic, amasilinda nokunye ukufakwa kwamapayipi okunembayo.
Amapharamitha womshini
| NO | Izinto | Incazelo |
| 1 | Icubungula Ibanga Lobubanzi Bangaphakathi | Φ60-360mm |
| 2 | Icubungula Ibanga Lokujula | 1000mm-12000m |
| 3 | Ububanzi Bendlela Yomshini | 650 mm |
| 4 | Spindle Center Ukuphakama | 450mm |
| 5 | Isivinini Sophiko, Amabanga | 60-1000rpm, 4 amagiya, stepless |
| 6 | I-Main Motor | 45/60/75KW, AC servo motor |
| 7 | Ibanga Lesivinini Sokudla | 5-3000mm/min (engenasinyathelo) |
| 8 | Isivinini Esihamba Ngokushesha Inqola | 3000/6000mm/min |
| 9 | I-Fixture Clamping Range | Φ120-450mm |
| 10 | Injini yokuphakela | 48N.m (Siemens AC servo motor) |
| 11 | Coolant System Motors | N=7.5kw 11kw 15kw |
| 13 | Ingcindezi Elinganiselwe Yesistimu Epholile | 2.5MPa |
| 14 | Ukugeleza Kwesistimu Yokupholisa | 200L/min,200L/min,200L/min (3 amasethi) |
| 15 | I-Hydraulic System rated Pressure | 7 MPa |
| 16 | Ingcindezi Yomoya | ≥0.4MPa |
| 17 | Isistimu yokulawula | Siemens |
| 18 | Ukunikezwa kwamandla kagesi | 380V.50HZ, 3 Isigaba (Enza ngendlela oyifisayo) |
| 19 | Isilinganiso somshini | L*2400*2100*( L*W*H) |
Izingxenye Zomshini Ezibalulekile
1. Umbhede Womshini
Umbhede wamukela isakhiwo sesitimela esiyisicaba esingunxande esiphindwe kabili, kanti ububanzi besitimela esiwumhlahlandlela bungama-650mm.Umzimba wombhede uyingxenye eyisisekelo yethuluzi lomshini, futhi ukuqina kwawo kuthinta ngokuqondile ukusebenza kokusebenza kanye nokunemba kokusebenza kwalo lonke ithuluzi lomshini.Ngakho-ke, umbhede waleli thuluzi lomshini ubunjwe ngesihlabathi se-resin futhi uphonswe ngensimbi yekhwalithi ephezulu ye-HT300.Inokubonakala okuhle namandla.Ukuhlelwa kwezimbambo kunengqondo.Uhlangothi lwangaphandle lombhede luphonswa nge-groove ebuyela emuva, futhi isembozo sokuzivikela sifakwe ohlangothini olungaphandle, olunokusebenza okuhle kokuvikela ukubukeka futhi akukho ukuvuza kwamafutha.Ingakwazi ukuqoqa kahle uketshezi lokusika bese ilubuyisela ndawonye ukuze lusetshenziswe ngokuphindaphindiwe.Umbhede wamukela ukuhlukaniswa kwesakhiwo, futhi isitimela somhlahlandlela sithatha ukucisha imvamisa yamaphakathi (ubulukhuni obungekho ngaphansi kwe-HRC50, ukujula kokuqina okungengaphansi kuka-3mm) bese kuba nenqubo yokugaya, okwenza ithuluzi lomshini libe nokumelana nokugqokwa okuhle nokugcinwa ngokunemba.
2. Ibhokisi le-Boring Rod Drive
Ibhokisi lebha eliyisicefe liyisakhiwo sokusakaza esibalulekile futhi lifakwe kuphalethi lokuphakelayo.I-spindle ishayelwa i-servo motor engu-45KW AC, futhi ukujikeleza kwe-spindle kuqhutshwa ibhande elihambisanayo elishayelwa umshini wokushintsha isivinini.Ibanga lejubane liyi-3-1000r/min, amagiya angu-4, i-hydraulic automatic shifting speed regulation.Ukukhethwa kwejubane lokujikeleza kunganqunywa ngokusho kwezinto ezifana nempahla yokusebenza, ubulukhuni, ithuluzi lokusika kanye nesimo sokuphulwa kwe-chip.Ngokuya ngesivinini esihlukile, ingasethwa ngohlelo lokulawula izinombolo, futhi ama-spindle bearings akhethwa kumikhiqizo engenisiwe njenge-N SK yase-Japan.Umsebenzi oyinhloko webhokisi lebha eliyisicefe ukushayela ithuluzi ukuze lijikeleze
3. Uhlelo Lokuphakela Amafutha
Itholakala phakathi nethuluzi lomshini.Imisebenzi esemqoka yengxenye yokwamukela uwoyela yilena: 1. Faka isibandisi kucezu lokusebenza.Okwesibili, sekela ibha eyisicefe ukuze unciphise ukudlidliza kwebha yamathuluzi ngesikhathi sokucubungula.Okwesithathu, indawo engaphambili ye-oiler ifakwe umkhono womhlahlandlela wamathuluzi epuleti eliphezulu le-workpiece, ekwazi ukubona umhlahlandlela womnyango lapho ithuluzi lokukhuhla licutshungulwa.Okwesine, ngemva kokuba isamukeli sikawoyela sibekwe emzimbeni wombhede, sicindezela i-workpiece nge-hydraulically ngokusebenzisa idivayisi yokubuyisela uwoyela, futhi ngokuhlanganyela sidlala indima yokucindezela nokuvala indawo yokugcina yesiqeshana sokusebenza nokuzinza.Umkhono womhlahlandlela kanye nekhoni kudingeka ukuthi kuqiniswe, futhi ubulukhuni buyadingeka ukuze bube ngaphezu kwe-HRC45.
4. Uhlelo Lokuqoqa Uwoyela
Itholakala ekugcineni kwesokunxele sethuluzi lomshini, ingahamba ngendlela ye-axial yomzimba wombhede futhi imiswe endaweni.Umsebenzi oyinhloko wedivaysi yokubuyisela uwoyela yukuthi: ubuso bokugcina bucindezelwa ku-workpiece ukuze kuqashelwe ukugxiliswa kwe-workpiece ecutshunguliwe futhi ubuso bokugcina buvala isibandisi ukuze kuvinjelwe uketshezi lokusika ukuthi lungasaphazi;ngaphezu kwalokho, uketshezi olusikiwe lugoqwe ngama-chips ngesikhathi senqubo yomshini, futhi ludlule emgodini ongaphakathi wedivaysi yokubuyisela uwoyela ngeshubhu yokukhipha i-chip Gxumela ku-automatic chip conveyor.Ingxenye engezansi yomzimba wokubuyisela uwoyela ixhunywe nesikulufu esimise okwe-T phakathi nomzimba wombhede, futhi ukunyakaza kwe-axial kuqaphela ukumiswa kwangaphambili kwendawo yokusebenza ngesikhathi sokucubungula;ifakwe idivayisi ye-servo motor jacking (ngoba i-jacking isebenzisa i-servo motor jacking ethuthuke kakhulu, ethatha indawo ye-The hydraulic jacking method ivumela ukulungiswa kwamandla okukhwabanisa ukuze kubone ukulawula kwedijithali ngempela. Ubukhulu bodonga kanye nobubanzi bomsebenzi ahlukene, kanye namandla ahlukene okugqekeza akhethiwe ukuze kuvinjwe umlomo wombhobho ukuthi ungawohloki uze ufike emkhawulweni omkhulu. ), ukuze kuqashelwe ukugxilwa phakathi nokubekwa uphawu kwendawo yokusebenza ecutshunguliwe, Ukuqina kwe-cone disc kuyadingeka ukuba kube ngaphezu kwe-HRC45, kanye ne-coaxiality phakathi kwe i-top disc kanye ne-front top disc esihlalweni sokucindezela ingaphansi kuka-0.05mm.
4. Uhlelo lokuphakela ngomshini
I-Taiwan Shangyin i-screw screw yebhola enembayo ephezulu ifakwe phakathi nengxenye yangemuva ye-groove yomzimba wethuluzi lomshini, futhi kunebhokisi lokuphakelayo ekugcineni, elishayelwa yi-5.5KW AC servo motor, ukubona ukuphakelwa kwe- ithuluzi ngephalethi yokuphakelayo (ibhokisi lebha eliyisicefe).Ijubane lokuphakelayo lingashintshwa ngokunganaki, futhi ithuluzi lingahoxiswa ngokushesha.Ingxenye engaphambili ye-groove yomzimba wombhede womshini ifakwe isikulufu esimise okwe-T kanye nebhokisi lokuphakelayo, elisetshenziselwa ukondla idivayisi yokubuyisela uwoyela, ukulungisa indawo yokusebenza kanye nokubopha.Lonke uhlelo lokuphakelayo lunezinzuzo zokunemba okuphezulu, ukuqina okuhle, ukunyakaza okushelelayo, nokugcina ukunemba okuhle.
5. Uhlelo Lokusekela Ibha Eliyisicefe
Umkhono osekelayo webha eyisicefe ugxilwe emzimbeni wabakaki ngezikulufo, futhi uthathelwa indawo kanye nebha eyisicefe, elula futhi esheshayo esikhundleni semigoqo ehlukahlukene eyisicefe.Idlala kakhulu indima yokusekela ibha eyisicefe, ilawule indlela enyakazayo yebha eyisicefe, futhi ibambe ukudlidliza kwebha eyisicefe.Umkhono wosekelo wangaphakathi onokusebenza okujikajikayo.
6. I-Workpiece Fixture Support System
Ifakwe amasethi amabili amabhlogo amise okwe-V ukusekela ucezu lokusebenza.Isikulufu nokuphakamisa amantongomane kungalungiswa ngokuzenzakalelayo ngokuya ngamadayimitha ahlukene wocezu lokusebenza.Ngokuyinhloko idlala indima yomthwalo we-workpiece kanye nokulungiswa, kanye nokuma kwembobo eyisicefe
7. IHydraulic System
Ithuluzi lomshini lifakwe uhlelo olukhethekile lwe-hydraulic, olusetshenziselwa ukulawula ukunwetshwa nokufinyezwa kwethuluzi le-hydraulic kanye nokuguquguquka okuzenzakalelayo kwe-hydraulic kwebhokisi le-bar eyisicefe ukuqedela uhlelo lokulawula lwesenzo sokugoqa.Ingcindezi elinganiselwe ingu-7Mpa.Izingxenye eziyinhloko yimikhiqizo yochungechunge locwaningo lwamafutha angaphandle.
8. Uhlelo Lokuhlunga Okupholisayo
Ukukhishwa kwe-chip yokupholisa kanye nesistimu yokuhlunga: ikakhulukazi etholakala ngemuva kwethuluzi lomshini, ngemva kokuhlunga ngomshini wokukhipha i-chip othomathikhi we-chain plate (isihlungi esimahhadla)→isihlungi sikawoyela esisezingeni lokuqala→isihlungi sikawoyela sezinga lesibili kanye nokuhlunga kwelesithathu ngemva kokuthungwa kanye ukuhlunga.Amashidi ensimbi athunyelwa emotweni yokugcina ama-chip ngesidluliseli se-chip plate, isipholile sigeleza sibuyele ethangini likawoyela, bese okokupholisa kunikezwa kumamukeli kawoyela ngesiteshi sepompo sokupholisa, futhi uwoyela uhlinzekwa ngamasethi angu-3. wamaphampu ane-vane ukuhlangabezana nezidingo ezahlukene zosayizi wembobo yesiqeshana sokusebenza.
Lapho kwenziwa umgodi ongaphakathi we-workpiece, i-shaft eyinhloko yebhokisi le-bar eyisicefe ishayela ithuluzi ukuze lijikeleze, futhi ama-chips ensimbi aqhutshelwa phambili yi-coolant futhi akhishwe ngembobo yangaphakathi yedivayisi yokubuyisela uwoyela.Umshini ozenzakalelayo wokukhipha ama-chip uthumela ama-ayina amashidi emotweni yokugcina ama-chip, futhi okokupholisa kuyaqoqwa futhi kuphinde kusetshenziswe kabusha.
9. Ukusebenza komshini
Iphaneli yokulawula ukusebenza kwethuluzi lomshini ifakwe esihlalweni sokucindezela futhi igxilwe kunqola yesihlalo esicindezelayo, esilungele ukusebenza kwethuluzi lomshini.Iphaneli lenziwe ngensimbi engagqwali ye-matt brushed, ukwakheka kuhlangene ngokuphelele, kuhle futhi kuhlala isikhathi eside.
Isoftware yomshini yakhelwe ku-Siemens futhi isetshenziswa iminyaka eminingi.Sihlala sithuthukile njengezinga lomhlaba jikelele.
10.Isistimu kagesi
Iqukethe ibhokisi lokulawula eliyinhloko, ibhokisi lokusebenza, ibhokisi letheminali kanye nezintambo.Izingxenye zikagesi eziyinhloko yi-Schneider brand.Okwebhokisi lokulawula likagesi (ukupholisa umoya we-air conditioning).Ingxenye enkulu yezintambo isebenzisa isakhiwo sepulaki yendiza.Izintambo zisebenzisa izinga likazwelonke, futhi izintambo zamanje ezibuthakathaka zisebenzisa izintambo ezivikelekile.I-wiring ihlelwe ngokuhambisana ngokuqinile nokuhlukaniswa kukagesi okuqinile nokubuthakathaka.
| NO | Izinto | Amabhrendi | NO | Izinto | Amabhrendi |
| 1 | Umzimba wensimbi womshini | Uzenzele | 2 | Boring bar drive box | Uzenzele |
| 3 | Iphaneli yokusekela | Uzenzele | 4 | I-spindle bear | Japan NSK |
| 5 | Amanye amabhere | Imikhiqizo emihle | 6 | Isikulufu sebhola | I-brand yaseTaiwan |
| 7 | Izakhi zikagesi eziyinhloko | schneider noma siemens | 8 | I-spindle motor | China brand |
| 9 | Okuphakelayo servo motor | Siemens | 10 | Okuphakelayo umshayeli we-servo | Siemens |
| 11 | Uhlelo lwe-CNC | Siemens | 12 | Izakhi zomoya | Japan SMC |
10.CNC Control System
Ithuluzi lomshini lifakwe uhlelo lwe-SIMENS828D CNC, futhi ingcindezi epholile iboniswa ngamathuluzi.I-feed motor iyinjini ye-servo, futhi i-boring bar box motor ingenisiwe.Okuphakelayo mathupha, umsebenzi wokuzihlola.Isibonisi Sesimo,
Imisebenzi ehlukahlukene njengesibonisi sendawo yamanje, isibonisi sohlelo, isibonisi sokusetha ipharamitha, isibonisi se-alamu, ukuguqulwa kwesibonisi ngezilimi eziningi, njll. Nge-RS232/USB interface, ingahlelwa ngaphandle komshini.Ifakwe okokufaka kohlelo kanye nesixhumi esibonakalayo esiphumayo, esingalahlwa futhi sigcinwe kukhompuyutha.Lungiselela iphaneli yokulawula eyinhloko nesiteshi senkinobho yokusebenza, isixhumi esibonakalayo sokusebenza kwesiShayina namaswishi okusebenza, izinkinobho, njll. Isixhumi esibonakalayo esiyinhloko somshini wokulawula wesithombe sisetshenziselwa ukuqapha isimo sezisetshenziswa, amaphutha okubonisa nolunye ulwazi lokuphatha.Ngokuzihlola, umsebenzi wokuzivikela, ofakwe isibonisi se-LCD.
Ukwengeza, imojula yokuvikela ithuluzi ehlukile ifakiwe: I-Taiwan Delta PLC + isikrini sokuthinta i-man-machine dialogue sisetshenziselwa ukuqapha isimo sokusebenza kwethuluzi ngesikhathi sangempela.Lapho ithuluzi elisebenzayo lidlula inani elimisiwe lesimo esivamile kusengaphambili, ukuvikelwa kwethuluzi lomshini kuzohlaba umkhosi ngezigaba ezimbili Khulisa noma kumise ngokuzenzakalelayo, futhi kungabuka ngokunembile isimo sokusebenza sezingxenye ezihambayo zethuluzi lomshini, okuzuzisayo ukuvikelwa kokulimala kwamathuluzi kanye nokuphepha kokucutshungulwa kwe-workpiece.Ukulungiselelwa kwepharamitha kulula, kunembile, kulula futhi kuthembekile.Imojula yomsebenzi wokuvikela ithuluzi le-PLC yengezwa ukuze kugwenywe ngempumelelo into "yokukhiya ithuluzi".
